Manufacturing

Manufacturing IoT Solution

Manufacturing IoT Solution

Timeline

4 months

Team Size

6 engineers

Category

Manufacturing

The Challenge

The client needed real-time monitoring of their production equipment to prevent unexpected downtime and optimize manufacturing processes. Their legacy systems provided limited visibility into equipment performance and maintenance needs.

Our Solution

We implemented a comprehensive IoT solution with sensors deployed across production lines, connected to a cloud-based analytics platform. The system includes predictive maintenance algorithms, real-time dashboards, and automated alert systems for equipment anomalies.

Results

25% reduction in unplanned downtime
Real-time equipment monitoring across all production lines
Predictive maintenance alerts reduced emergency repairs by 60%
15% improvement in overall equipment effectiveness (OEE)
Automated maintenance scheduling optimized resource allocation

Technologies Used

IoT SensorsAWS IoT CorePythonReactTime Series DBMachine Learning

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